BIW Process Engineer

Tata Elxsi brings together a global and diverse team of strategic thinkers, consumer insights experts, award-winning designers, technologists, and digital experts in a network of Design Studios, Innovation Hubs, and Centers of Excellence for Digital Technologies. Discover opportunities to work with great teams to help global brands reimagine their products and services—from strategy, insights, and product and service design to technology integration and interaction design.

We are seeking a dynamic individual to fill the role of a BIW Process Engineer. The ideal candidate should possess expertise and experience in the skill sets mentioned below.

Skill Requirements:

• Develop layouts and define manufacturing process plans for the BIW area
• Prepare process documents: Sequence of Steps (SOS), Standard Operating Procedure (SOP), PFMEA, and control plans
• Implement lean process planning and improvements to reduce costs and eliminate waste (NVAs)
• Enhance process capability through Poka Yoke and cycle time calculations; recommend appropriate equipment (robots, grippers, fixtures, weld guns, etc.)
• Study ergonomics to eliminate professional hazards and improve productivity
• Utilize digital tools for MBOM, virtual build, process planning, sequencing, validation, and analysis
• Conduct time studies using observations, PMTS tools, and line balancing to determine manpower requirements
• Manage process changes in alignment with design change releases
• Collaborate within the team for integrated solutions to meet customer quality and timeline expectations
• Participate in internal and customer reviews to ensure adherence to expectations and guidelines

Knowledge, Abilities & Experience:

• Extensive experience in BIW facility and process planning, line setup for Auto OEMs
• Knowledge of various joining technologies, BIW manufacturing standards, and quality assurance practices
• Proficient in conducting process and tooling trials, time estimations, OEE calculation, and improvement projects
• Experience in cost estimation for manual, semi-automatic, and fully automatic manufacturing lines
• Strong understanding of line layout design, capacity calculations, station design, takt time and cycle time calculations, build sequence, lean principles, and DFM/DFA
• Ability to provide solutions for installation, integration, and line prove-out problems
• Bachelor’s degree in Mechanical, Automobile, Industrial, Production Engineering or equivalent

Preferred Skills:

• Strong communication and presentation skills, project management
• Proficient in software: AutoCAD, Teamcenter, Catia, and process authoring tools

No of positions: 2

Experience: 3 -15 years of experience in BIW process & facility planning

Location: Castle Bromwich, UK

Salary: GBP 41,500/year

Duration: 12 months fixed-term employment

Hybrid work: No, 5 days/week from Castle Bromwich office

Note: Interested candidates can mail your resumes to [email protected]  with Job Title as the subject line.