Augmenting Plant Monitoring and Road Safety with IRIS
Read Case StudyIntroduction
IRIS is an AI-driven video analytics platform designed to enhance safety, quality, maintenance, and operational efficiency in modern manufacturing and industrial operations. Using real-time camera feeds, edge AI, and deep learning models, IRIS transforms visual data into actionable insights—empowering organizations to reduce costs, prevent downtime, and achieve next-level productivity. Designed for scale and precision, IRIS brings cognitive intelligence to the factory floor—turning cameras into 24/7 digital eyes.
While most manufacturing firms struggle with unplanned downtimes, poor quality control, and compliance risks, IRIS solves these challenges by unifying data streams from CCTV, conveyor lines, and edge devices into a central, intelligent decision-making system. Unlike point solutions, IRIS supports multiple use cases through a single hardware setup, delivering a modular and future-proof solution with 180% ROI in a year.
Features
Multi-Use Case Flexibility
A single camera supports multiple analytics tasks – surveillance, behavior detection, compliance, and crowd analysis. Reduces dependency on specialized hardware.
Modular, Scalable & Cloud-Ready
Supports cloud, on-premise, or hybrid deployments. Edge AI ready for latency-sensitive use cases and low-bandwidth environments.
Hardware-Agnostic Architecture
Compatible with existing CCTV and edge devices without vendor lock-in, the solution runs seamlessly across cloud, on-premise, or hybrid environments.
Modular AI Workflow Engine
Build custom inspection workflows with plug-and-play AI modules—like object detection and anomaly tracking—tailored for industry-specific needs across automotive, pharma, and chemicals.
Applications
Manufacturing & Assembly Lines
Optimized | Real-Time | AccurateManufacturing & Assembly Lines
Optimized | Real-Time | AccurateIRIS enhances productivity across assembly lines by monitoring delays, detecting defects, and optimizing workflows using real-time AI-driven video analytics. It tracks cycle times for critical tasks and alerts managers on deviations or inefficiencies.
Benefits:
- Improve line efficiency with micro-stop detection
- Reduce rework and quality issues with 99.9% accurate defect detection
- Enable data-driven decisions with visual performance dashboards
Process Industries (FMCG, Chemical, Pharma)
Compliant | Scalable | InsightfulProcess Industries (FMCG, Chemical, Pharma)
Compliant | Scalable | InsightfulFor continuous process industries, IRIS ensures compliance, prevents bottlenecks, and provides deep visibility into conveyor and production operations. The platform integrates with edge and cloud systems to deliver seamless analytics.
Benefits:
- Improve line efficiency with micro-stop detection
- Reduce rework and quality issues with 99.9% accurate defect detection
- Enable data-driven decisions with visual performance dashboards
Industrial Safety & Compliance
Safe | Proactive | UnifiedIndustrial Safety & Compliance
Safe | Proactive | UnifiedIRIS detects unsafe behaviour, monitors PPE compliance, and tracks vehicular and human movements within plant premises. A single camera setup delivers multiple safety insights, ensuring operational safety and reducing workplace incidents.
Benefits:
- Prevent accidents with automated safety violation alerts
- Detect PPE non-compliance and unauthorized area access
- Combine multiple safety use cases into a single solution
Service Framework
Modular, Scalable, and Built for Seamless Industrial Integration
IRIS has a hardware-agnostic, modular architecture that allows customers to tailor the system to their specific workflows—using a single setup for multiple applications. This eliminates the need for separate tools and reduces operational complexity. IRIS is easy to deploy, cost-effective, and built to support the real-world needs of plant heads, quality managers, and safety teams, enabling faster adoption and measurable impact.
Information Hub
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How quickly can clients expect value from IRIS?
Less than 10 weeks to observe measurable gains in safety compliance, defect detection, and process visibility.
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What kind of cost savings does IRIS enable?
Clients have experienced 25–35% reductions in downtime and production inefficiencies.
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Can IRIS adapt to existing infrastructure?
Yes. IRIS supports existing CCTV infrastructure and integrates easily with new or legacy systems.
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What makes IRIS unique?
Unlike generic video analytics platforms which require specific hardware per use case, IRIS delivers multiple analytics functions with a single camera and platform— ROI and reducing system sprawl.
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Which decision-makers benefit from IRIS?
Heads of Quality, Safety Officers, Plant Managers, and Maintenance heads are the primary users. -
Which industries is IRIS best suited for?
Automotive, smart manufacturing, chemical processing, FMCG, and large-scale warehousing.
