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CAE Simulations

Conceptualize | Simulate | Validate​

CAE Simulations

CAE Simulations

Conceptualize | Simulate | Validate​

The Next Stage of Innovation in the Automotive Industry ​

The Next Stage of Innovation in the Automotive Industry ​

Autonomous driving, connected cars, electric vehicles (EVs), and shared mobility have been instrumental in driving innovation in the automotive industry. With cutting-edge solution development becoming a priority, CAE is receiving more attention at the early design stage to shorten development timelines.

The dual imperative of rising vehicle autonomy and improving EV battery longevity will incorporate require increased use of CFD. This will optimize component and system design for handling heat and fluid flow and help develop high-fidelity models that enhance simulation accuracy and reduce development timelines.​

The simulation of all aspects of automotive manufacturing will be expected to become more prominent. In addition, assessing manufacturing feasibility at the component level will also feature more heavily as part of best practices within the industry.​

The Next Stage of Innovation in the Automotive Industry ​
Challenges and opportunities​

Challenges and opportunities​

Challenges and opportunities​

The proliferation of digital technologies will drive innovation in the automotive industry, but OEMs and automakers must also prepare for some upcoming challenges. With the increasing complexity of automotive systems due to digitization, the major challenge would be to ensure design reliability and durability without significantly extending development timelines.

Because existing electrification technologies are still evolving, EV development presents its challenges. Thermal propagation, for example, causes problems in EV batteries. Furthermore, because of the reliance on printed circuit boards (PCBs), engineers with the necessary expertise will be required to study their thermal behaviour and assess their reliability for various load case scenarios cost-effectively.

CAE Simulations

CAE Simulations
CAE
  • Battery Module
  • Structural Validation
  • Reliability Assessments
  • ECU Design Validation
  • DCU Design Validation
  • E- Motor Design Validation
  • Electric Drive Unit Design Validation​
Structural Analysis
  • Design Validation Simulation
  • Durability Tests
  • Crash & Safety  Testing
  • EV Safety Assessment
  • Safety Analysis
1D – Model Based System
  • Energy Management Assessments
  • Battery Thermal Management
  • Battery Life Assessment
  • Battery Life Prediction

Differentiators

  • Advance product design validation methods (CAE/CFD/1D modeling);​​​
  • EV Innovation Center for future readiness with Renesas
  • 25+ years of expertise in electronic systems
  • Comprehensive design, research, validation, simulation, and prototyping solutions with cross-departmental synergy
  • State-of-the-art simulation facilities

Benefits

  • Reduced design lifecycle time by deploying advanced methodologies
  • Comprehensive design optimization recommendations
  • Improved accuracy for vehicle part manufacturing
  • Direct experience working with global OEMs, Tier 1 OEMs, and suppliers

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Reliability simulation of on-board charger PCB
Case Study

Reliability simulation of on-board charger PCB

Electric drive unit housing durability simulation
Case Study

Electric drive unit housing durability simulation

Battery pack thermal simulation
Case Study

Battery pack thermal simulation

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