Strategic Scaling of Global Engineering Centre Capabilities for a US Off-Highway OEM
Enhancing Speed-to-Market and Compliance in Construction and Mining Equipment
Read Case StudyShaping the Future of Off-Highway Connectivity
The Off-highway vehicle segment is undergoing a transformation fueled by IoT, 5G, and advanced telematics. These technologies enable real-time data insights, remote monitoring, and predictive maintenance, substantially reducing operational costs and downtime. However, implementing such innovations in rugged conditions poses unique challenges that demand specialized solutions to ensure reliability, security, and seamless performance. At Tata Elxsi, we integrate robust connected systems with a cloud-based platform to meet evolving demands.
Our comprehensive approach drives efficiency and productivity, ensuring that off-highway equipment remains future-ready. We help global OEMs adopt advanced telematics and modular architectures, accelerating deployment without compromising security, reliability, or cost-effectiveness, even in harsh operating environments.
Strategic Scaling of Global Engineering Centre Capabilities for a US Off-Highway OEM
Business Opportunities
IoT transforms off-highway operations through robust telematics for on-board and off-board remote oversight, advanced 5G-based telematics solutions, and scalable connected vehicle platforms that optimize real-time performance. With integrated cloud-based fleet management, TCU prototyping for production readiness, and next-generation V2X testing tools, OEMs can develop and validate advanced connectivity frameworks. These approaches enable precision farming, predictive analytics, and dependable service management for enhanced productivity and operational efficiency.
Here’s How We Help
IoT-Enabled Fleet Operations- Leverage IoT-driven telematics and remote monitoring to enhance operational efficiency and asset reliability. Access real-time performance insights, predictive maintenance alerts, and optimized resource allocation across demanding off-highway environments. Ensures consistent uptime and data-driven decisions.
Advanced Validation & Testing- Employ our licensable emulator platform, V2X testing toolchain, and HILS capabilities to simulate real-world scenarios. Validate connected features under extreme conditions, reducing development costs and accelerating time-to-market. Seamlessly integrate multi-protocol solutions for robust security and interoperability.
Customizable Connected Platforms- Adopt Tata Elxsi’s TETHER IoT platform to tailor solutions for fleet management, predictive analytics, and precision farming. Integrate secure, scalable architectures that handle harsh terrain, diverse data formats, and evolving regulatory norms.
Solution Framework
Visualize an end-to-end ecosystem connecting vehicles, sensors, and cloud-based analytics through robust telematics. The framework outlines data ingestion, real-time monitoring, predictive maintenance, and integrated security layers. By synchronizing edge devices with our TETHER platform, OEMs gain unified control, enabling faster innovation cycles and robust solutions for off-highway environments. Dashboards facilitate decision-making, while modular designs accelerate deployment across diverse vehicle fleets.
Cloud-Based TETHER Platform
Empower off-highway vehicles with a scalable IoT ecosystem that integrates data from sensors, telematics devices, and onboard systems. Our TETHER platform automates data analytics, enabling predictive maintenance and real-time diagnostics. This boosts operational visibility, lowers downtime, and supports decision-making across diverse terrains and conditions. It streamlines integration with third-party applications.
Advanced Validation & Testing
Leverage our emulator-based approach and HILS setups to replicate extreme off-highway conditions. Our comprehensive validation covers V2X communication, safety protocols, and multi-sensor data fusion. By refining software and hardware under challenging scenarios, we enable development, minimize integration risks, and ensure robust performance of connected systems to help OEMs achieve reliability.
Data-Driven Insights & Analytics
Combine Big Data Analytics and edge computing to deliver actionable intelligence for off-highway vehicles. Our solutions identify usage trends, forecast maintenance needs, and optimize resource allocation. This evidence-based approach empowers OEMs and operators with accurate, timely information, guiding strategic decisions that significantly improve productivity, lower costs, and enhance vehicle longevity.
Why Tata Elxsi?
- Deep domain expertise in off-highway systems, encompassing IoT, telematics, and connectivity solutions for global OEMs.
- Scalable, cloud-based frameworks designed to handle extreme operating conditions and stringent, ever-evolving industry regulatory requirements.
- Robust testbeds, emulators, and HILS capabilities that accelerate validation while significantly minimizing overall development costs.
- End-to-end integration and analytics solutions that deliver highly valuable real-time visibility for predictive, data-driven decisions.
- Proven track record with global clients, ensuring ongoing responsive support and continuous innovation at scale.
In Focus
Information Hub
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Why are connected systems critical for off-highway vehicles?
Connected systems are vital for off-highway vehicles because they enable real-time data insights, predictive maintenance, and remote fleet management. This reduces unplanned downtime, enhances operational efficiency, and boosts operator safety. In rugged environments, continuous monitoring helps quickly detect issues, saving costs and time. Connectivity also facilitates compliance with evolving regulations, making future expansions easier.
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How does TETHER improve connectivity for off-highway applications?
Tata Elxsi’s TETHER platform streamlines data ingestion from multiple onboard systems and sensors. It provides real-time analytics dashboards, enabling quicker identification of issues and performance bottlenecks. TETHER’s modular design adapts to evolving technology standards like 5G and V2X, ensuring a scalable, future-proof solution that supports secure data exchange and robust network reliability.
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Can these solutions be tailored for different off-highway segments such as construction or agriculture?
Tata Elxsi’s TETHER platform streamlines data ingestion from multiple onboard systems and sensors. It provides real-time analytics dashboards, enabling quicker identification of issues and performance bottlenecks. TETHER’s modular design adapts to evolving technology standards like 5G and V2X, ensuring a scalable, future-proof solution that supports secure data exchange and robust network reliability.
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What role does predictive maintenance play in connected off-highway vehicles?
Predictive maintenance leverages real-time telemetry and analytics to forecast potential failures before they become critical issues. By analyzing patterns in vibration, temperature, and usage data, operators can schedule repairs proactively, lowering the risk of equipment breakdowns. This boosts uptime, cuts costs, and enhances overall safety in demanding off-highway conditions.
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How does Tata Elxsi support OEMs in implementing secure connected systems?
We offer end-to-end security solutions, including data encryption, secure firmware updates, and robust access controls. Our testing frameworks validate system integrity under various cyberattack scenarios, ensuring compliance with global safety standards. By combining domain expertise and advanced toolsets, Tata Elxsi helps OEMs deploy highly resilient connected systems with minimal risks.
